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Tuesday, October 24, 2023

on video DIY Boost converter high power, 3.7v to 12v Boost converter circuit


 DIY Boost converter high power, 3.7v to 12v Boost converter circuit

I encourage you to pay a visit as there are lots of useful schematics to use freely.


All I did was to draw the PCB layout and test the circuit which works perfectly well.


Let's get started.


A Step-up circuit receives a lower voltage and produces a higher Output to be used where that higher voltage is not available. Step-up boosters have lots of uses with most common on battery operated applications.


This is a DC-to-DC converter. The Input voltage can be as low as 3.5V – 13V DC and can provide 12VDC Output.


A Li Ion Battery of 3.7V nominal voltage can drive this circuit to provide an Output of 12V/1.5A.

There are no critical components here except perhaps for the ferrite coil as a ready made choice which is easy to construct it by yourself as I did. The main component is the IC= MC34063 which simplifies the whole circuit as it requires only a few extra components to operate.


[IC]

The MC34063A Series is a monolithic control circuit containing the primary functions required for DC−to−DC converters. These devices consist of an internal temperature compensated reference, comparator, controlled duty cycle oscillator with an active current limit circuit, driver and high current output switch. This series was specifically designed to be incorporated in Step−Down and Step−Up and Voltage−Inverting applications with a minimum number of external components.


Advantages of MC34063A


• Operation from 3.0 V to 40 V Input


• Low Standby Current

• Current Limiting


• Output Switch Current to 1.5 A


• Output Voltage Adjustable


• Frequency operation to 100 kHz


• Precision 2% Reference


[R]

All resistors are 1/4W.


[T]IP31 is a NPN power transistor. All Amperage Output passes through it.


[L1] 100μH ferrite coil. If there is a need to construct it by yourself purchase a toroidal ferrite of outer diameter = 20mm x inner hole = 10mm x 10mm high and a wire of 1mm – 1.5mm width x 0.5miter long and make 5 tight turns in equal distances. Ferrite dimensions are not so critical. A difference of a few (1-3mm) on the above dimensions will be ok.


[D] A Schottky Barrier Diode must be used.

[TR] A multiturn PCB trimmer used here to fine tune the Output voltage as close to 12V.


[C] C1 & C3 are Polarity Capacitors so pay attention when placing them on PCB.


 DIY Boost converter high power, 3.7v to 12v Boost converter circuit

I encourage you to pay a visit as there are lots of useful schematics to use freely.


All I did was to draw the PCB layout and test the circuit which works perfectly well.


Let's get started.


A Step-up circuit receives a lower voltage and produces a higher Output to be used where that higher voltage is not available. Step-up boosters have lots of uses with most common on battery operated applications.


This is a DC-to-DC converter. The Input voltage can be as low as 3.5V – 13V DC and can provide 12VDC Output.


A Li Ion Battery of 3.7V nominal voltage can drive this circuit to provide an Output of 12V/1.5A.

There are no critical components here except perhaps for the ferrite coil as a ready made choice which is easy to construct it by yourself as I did. The main component is the IC= MC34063 which simplifies the whole circuit as it requires only a few extra components to operate.


[IC]

The MC34063A Series is a monolithic control circuit containing the primary functions required for DC−to−DC converters. These devices consist of an internal temperature compensated reference, comparator, controlled duty cycle oscillator with an active current limit circuit, driver and high current output switch. This series was specifically designed to be incorporated in Step−Down and Step−Up and Voltage−Inverting applications with a minimum number of external components.


Advantages of MC34063A


• Operation from 3.0 V to 40 V Input


• Low Standby Current

• Current Limiting


• Output Switch Current to 1.5 A


• Output Voltage Adjustable


• Frequency operation to 100 kHz


• Precision 2% Reference


[R]

All resistors are 1/4W.


[T]IP31 is a NPN power transistor. All Amperage Output passes through it.


[L1] 100μH ferrite coil. If there is a need to construct it by yourself purchase a toroidal ferrite of outer diameter = 20mm x inner hole = 10mm x 10mm high and a wire of 1mm – 1.5mm width x 0.5miter long and make 5 tight turns in equal distances. Ferrite dimensions are not so critical. A difference of a few (1-3mm) on the above dimensions will be ok.


[D] A Schottky Barrier Diode must be used.

[TR] A multiturn PCB trimmer used here to fine tune the Output voltage as close to 12V.


[C] C1 & C3 are Polarity Capacitors so pay attention when placing them on PCB.

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